Technology

Fully Automated, Touchless Production Line

Every step — from washing to drying — runs on high-precision automation.
No human contact. No contamination. No inconsistency.

What this ensures:

  • Uniform quality in every batch
  • Higher hygiene and food safety
  • Faster production with minimal error
  • Reliable supply for large-scale buyers

Dutch Precision Machinery

Our processing floor is powered by advanced Dutch-engineered potato processing machines, built for accuracy and stability.

Advantages
  • International-grade slicing & mashing precision
  • Consistent moisture & particle stability
  • Seamless flake formation during drum drying

TOMRA Steam Peeling Technology

We use TOMRA steam peeling systems to remove potato skins efficiently while preserving yield and quality.

Why this matters:

  • Minimal raw material loss
  • Uniform peel depth
  • Better texture retention
  • Cleaner, more consistent downstream processing

This step plays a critical role in achieving stable flake structure and clean taste.

Drum Drying: The Heart of Our Flake Technology

Our twin drum dryers convert mashed potatoes into thin, stable flakes with precision.

Why drum drying matters:

  • Rapid moisture removal
  • Improved shelf-life
  • Even flake thickness
  • Ideal binding & absorption behaviour
  • Superior performance in food applications

A dedicated drum drying visual will be showcased here.

Controlled Mashing System

Before drying, potatoes pass through a high-pressure steam cooker and then into a uniform mashing system.

This stage ensures the smoothness, purity, and consistency that define Grover flakes.

AutoTrax Technology Tumblers

Our AutoTrax tumbling systems ensure uniform movement, mixing, and flow of product during critical processing stages.

Benefits:

  • Even mass distribution
  • Reduced breakage
  • Consistent texture across batches
  • Improved process efficiency

This helps maintain flake integrity at industrial scale.

In-House Quality Control Laboratory

Quality verification doesn’t wait until dispatch.
It happens in real time.

Our in-house lab conducts regular checks on:

  • Moisture levels
  • Flake size & thickness
  • Colour uniformity
  • Leaching behaviour
  • Oil absorption performance

Only batches that meet defined parameters move forward.

Large-Scale Capacity & Automation Highlights

Our plant is built to deliver industrial-level reliability:

  • 25,000 MT annual capacity
  • 28 MT production per day
  • Cold storage with controlled sugar levels
  • Pesticide-usage tracking directly from farms
  • BRCGS, FSSAI, HALAL, and ISO-certified operations
  • Export-ready packaging & palletisation
  • High-capacity loading and dispatch systems

Our automation allows for faster fulfilment, stable delivery schedules, and consistent quality — even for global bulk buyers.

End-to-End Traceability

Every batch can be traced back to:

  • The exact farm group that grew the potatoes
  • Pesticide usage logs
  • Harvest timeline
  • Cold storage chamber & sugar-level tracking
  • Production line time stamp

This gives global customers complete transparency and food safety assurance.

Sustainability Integrated Into Technology

Our manufacturing systems are designed to reduce environmental impact:

  • Advanced Water Effluent Treatment Plant (ETP) treating ~1.5 lakh litres/day
  • Water recycling loops
  • Solar-powered processing zones
  • Rainwater harvesting
  • Lower energy consumption through automation

Sustainability here is engineered — not symbolic.

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