Grover Food has a dedicated team of experts who undertook thorough research to collect information about the finest machinery & equipment available worldwide for the proposed manufacturing activities. For potato products, the comprehensive research done by the team helped us to set-up an ultra-modern manufacturing unit in Bareilly, Uttar Pradesh. Most of the machinery & equipment employed at the flake processing plant are imported from the leading manufacturers in Europe.

We believe in offering the best quality products to our customers and strive to achieve this by utilizing cutting-edge technology in every aspect of the manufacturing process. Besides, the weemphasizes the post-purchase maintenance of the machinery to ensure that product quality never gets compromised in any way.

Potato to Flakes Production Line

The Manufacturing Process

Potato flakes are dehydrated and processed potato products that are made from cooked and mashed potatoes that have been dried and ground into flakes. They are commonly used as a convenient and quick way to prepare mashed potatoes, and they are also used in a variety of other food products, including soups, stews, and baked goods.

To make potato flakes, potatoes are first cooked until they are soft and then mashed to a smooth consistency. The mashed potatoes are then dried using specialized equipment, such as drum dryers, to remove the moisture content. The resulting dried potato product is then ground into flakes of various sizes.

Potato flakes are popular because they have a long shelf life, are easy to store, and can be quickly rehydrated by adding water or milk. They are a convenient alternative to fresh potatoes, as they eliminate the need for peeling, boiling, and mashing.

Potato flakes are often used in industrial food production and are also available for home use in grocery stores. They are a versatile ingredient that can be used in a variety of recipes, and they are a staple in many households and restaurants around the world.

Fresh Potato

We collect fresh potato from the trusted sources to ensure optimum product quality, these potatoes are harvested under strict quality control and stored in high-tech cold storages to stable the various parameters and these also ensure round the year supply to our manufacturing facility. We carefully select our potatoes, so that potato flakes quality remains constant.

Washing

Once potatoes reach the facility, they passed through metal detectors and then it is washed with a high-pressure jet which removes dirt and foreign material. This makes inspection easy for damaged potatoes, rotten potatoes and undersize potatoes. This all are removed before they enter into the processing line.

Peeling

After washing & inspection potatoes are peeled by peelers, to remove the upper skin of potatoes, After peeling they once again washed to remove peel waste. This potato peel waste is used in cattle feed as they have rich nutritional value.

Boiling

After peeling potatoes are cut in the desired size by high-tech cutters and then enters into specially designed cookers for cooking. This cooking is done with high-pressure steam. To make sure potatoes cooked evenly without losing any nutrients, no water used during the entire process.

Mashing

Cooked potatoes are then passed through mashers, this masher mash the cooked potatoes in fluffy mass. Additives are added at this point which ensures the long shelf life of the product in the natural condition.

Drying

Mashed potatoes are then enters into industrial high-tech dryers, this dryers evaporate the moisture from the mash and form the flakes of potatoes. These flakes are then ground to obtain the desired particle size.

Potato Flakes

Potato flakes are sorted with particle size and density and then packed in 25 Kg. of paper bag lined with food grade virgin plastic packing to keep moisture away.